Deep Dive: Optical Inline Measurement Technology –
System Understanding for Industrial Serial Production Applications

Combining Rule-Based Logic and AI Effectively

Rule-based quality logic relies on clearly defined limits, thresholds, and deterministic decision rules. AI methods (e.g., data-driven models), on the other hand, use pattern recognition, multivariate relationships, and statistical learning techniques to evaluate complex combinations of features.

Inline Rotary Indexing Table with Laser Measurement Stations

Classical Threshold-Based Systems

In many inline applications, individual measured values are compared with fixed tolerance limits (e.g., dimension X > limit Y → reject). This logic is transparent, verifiable, and easy to audit. It is particularly suitable for clearly defined geometries and unambiguous quality features.

Limitations of Rule-Based Systems

With complex surfaces, varying materials, or multidimensional relationships, purely threshold-based evaluations reach their limits. Multiple features influence each other, and quality assessment can no longer be clearly represented by individual threshold values alone.

AI Methods in the Production Context

Data-driven models enable the evaluation of complex patterns in 2D or 3D measurement data. They can detect relationships that are difficult to formalize within classical rule sets. However, for industrial use, traceability, verifiability, and stable performance under serial production conditions are essential.

Industrial Requirements for AI

• Transparent decision logic
• Reproducible results despite process variations
• Controllable model boundaries
• Integration into existing quality and control systems
• Ability to re-validate models when process conditions change

In industrial inline systems, the meaningful combination of both approaches is crucial. Deterministic rules ensure reliable decisions in clearly defined cases, while AI methods evaluate complex feature spaces. The goal is not maximum model complexity, but stable and traceable process decisions.


QuellTech combines high-precision 3D laser measurement data with structured feature extraction and—where appropriate—data-driven analysis. The focus is not on black-box optimization, but on the robust derivation of process-relevant quality information for industrial serial production applications.

Further information

Inline measurement solutions:
Optical Inline Measurement Technology

3D laser scanner technology:
3D Laser Scanner Measurement

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Stefan Ringwald

Technical Contact

Can we help you with Optical Inline Measurement?

If you have any questions about Optical Inline Measurement or would like a consultation from QuellTech on this subject, we will be happy to help.

We would like to help you to precisely evaluate your specific measurement task. Through an initial free test measurement of your application, we can give you an early assessment of the feasibility.

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Your technically competent contact, Stefan Ringwald, will be happy to help you.

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