In modern welding operations, ensuring precision and quality is paramount. QuellTech’s advanced 2D/3D laser scanner solutions offer non-contact, real-time monitoring of welding processes, enabling immediate detection and correction of defects. Our technology is designed to meet the rigorous demands of industrial welding, ensuring welds meet exact specifications and enhancing overall production efficiency.
By implementing QuellTech’s laser measurement technology, manufacturers can achieve unparalleled precision in welding operations, reduce rework, and maintain the highest standards of product quality.
Stefan Ringwald
Technical Consultant
Besides robot welding, welding guided on machine shafts still represents a usual procedure in industrial applications. Inspection normally does not take place before completion in a separate test routine. By integration of the quality supervision by a laser scanner directly at the end of the process, an additional test routine can be omitted.
This way it is possible to discover improper welding of a long seam (e.g. of a tank) without major delay, otherwise expensive rework would be inevitable. The same is valid for fine defects like cracks, pores or spatters. This prevents production of long passes requiring rework, or even scrap. The quality of the weld is documented at the same time.
A specialist machine manufacturer for welding systems was looking for a solution to improve weld seam control in a multi-layer welding process with slag detection in the deep gap. Previous offerings were limited, and unwanted reflections in the deep gap made the task more difficult. The customer also needed flexible software that he could customize and program himself. QuellTech implemented two Q4 laser scanners before the welding process to illuminate the side walls and bottom of the deep gap.
The reflections were minimized and the QuellTech QS View basic software allowed the customer to flexibly adapt the software to their requirements. This enabled the customer to have better weld seam inspection and slag detection, which sets their welding systems apart from the competition and offers investment security.
Monitoring crimp connections is crucial for the quality and reliability of spindle drives in vehicles. Safe and durable connections are particularly important in electric tailgate systems, which are used in everything from luxury to compact cars.
We are happy to conduct an initial free test measurement for you, provide a feasibility assessment, and support you both technically and commercially in the next steps.
Let us advise you!
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Your technically competent contact, Stefan Ringwald, will be happy to help you.
Our aim is to fully understand your specific technical requirements for your current measurement task.
Thanks to many years of experience with complex tasks in the field of 3D laser measurement, you will receive well-founded solution proposals from us.
